CPSC Recall in 2004: CPSC, Polaris Industries Announce Recall of ATVs

Updated on January 18, 2026.

See the recall details below. You can also see similar information for other consumer product recalls in 2004.

Data Source: CPSC.

Recall Number: 04-580

Date: September 13, 2004

Product Name: "Predator 500" all-terrain vehicles (ATVs)

Recall Description:

In cooperation with the U.S. Consumer Product Safety Commission (CPSC), Polaris Industries Inc., of Medina, Minn. is voluntarily recalling Predator 500 all-terrain vehicles. The front brake lines can crack and leak brake fluid, possibly resulting in loss of braking capability. This could result in severe injury or death.Name of Product: "Predator 500" all-terrain vehicles (ATVs)Units: 18,500Manufacturer: Polaris Industries Inc., of Medina, Minn.Hazard: The front brake lines can crack and leak brake fluid, possibly resulting in loss of braking capability. This could result in severe injury or death.Incidents/Injuries: Polaris has received reports of cracked and leaking front brake lines on at least 127 units, with no reported injuries.Description: The recall includes "Predator 500" ATVs from model years 2003 and 2004 with these model numbers: A03GJ50AA, A03GJ50AB, A03GJ50AS, A03GJ50CA, A04GJ50AA, A04GJ50AB, A04GJ50AC, and A04GJ50AD. The model number is on the lower left frame tube ahead of the engine. "Predator" is prominently displayed on the right and left side of the front cab covering the fuel tank. The ATVs have red, blue, gray or black front and rear cabs.Sold at: Polaris dealers sold these ATVs nationwide from November 2002 through February 2004 between approximately $6,000 and $6,500.Manufactured In: U.S.A.Remedy: Consumers should contact their Polaris dealer to schedule an appointment for free inspection and repair.Consumer Contact: For more information, call Polaris toll-free at (800) POLARIS (765-2747) between 8 a.m. and 12 midnight (ET) seven days a week, or log on to their website at www.polarisindustries.com. Polaris notified consumers directly about this recall.

Hazard Description:

The front brake lines can crack and leak brake fluid, possibly resulting in loss of braking capability. This could result in severe injury or death.

Consumer Action:

Remedy Type:

Inspect, Repair

Units: 18,500

Incidents:

Polaris has received reports of cracked and leaking front brake lines on at least 127 units, with no reported injuries.

Sold At:

Polaris dealers sold these ATVs nationwide from November 2002 through February 2004 between approximately $6,000 and $6,500.

Manufactured In:

United States