CPSC Recall in 2004: CPSC, Polaris Industries Announce Recall of 900 Fusion, 900 RMK Snowmobiles

Updated on March 25, 2026.

See the recall details below. You can also see similar information for other consumer product recalls in 2004.

Data Source: CPSC.

Recall Number: 05-522

Date: December 06, 2004

Product Name: Polaris "900 Fusion" and "900 RMK 151" snowmobiles

Recall Description:

In cooperation with the U.S. Consumer Product Safety Commission (CPSC), Polaris Industries, Inc., of Medina, Minn. is voluntarily recalling about 2,580 Polaris "900 Fusion" and "900 RMK 151" snowmobiles. The fuel connections between the fuel line and the fuel pump and fuel filter can leak. Failure of the fuel connection can result in leaking fuel and a possible fire, which can result in severe injury or death. In addition, the drive shaft may have been incorrectly heat treated resulting in brittle drive shafts that could fail at lower loads than the shafts were originally designed to meet. Failure of the drive shaft can result in a loss of braking of the snowmobile and severe injury or death.Name of Product: Polaris "900 Fusion" and "900 RMK 151" snowmobilesUnits: About 2,580 snowmobilesManufacturer/Importer: Polaris Industries, Inc., of Medina, Minn.Hazard: The fuel connections between the fuel line and the fuel pump and fuel filter can leak. Failure of the fuel connection can result in leaking fuel and a possible fire, which can result in severe injury or death. In addition, the drive shaft may have been incorrectly heat treated resulting in brittle drive shafts that could fail at lower loads than the shafts were originally designed to meet. Failure of the drive shaft can result in a loss of braking of the snowmobile and severe injury or death.Incidents/Injuries: There have been no incidents or injuries reported.Description: Model year 2005 Polaris "900 Fusion" and "900 RMK 151" snowmobiles with model numbers S05MP8DS(A)(B)(C) and S05PL8DSA are part of this recall. The model number is located on the vehicle identification tag located on the right side near the foot rest. The "900 Fusion" and "900 RMK 151" snowmobiles have either red/black or blue/silver/black seats with a red, black, or blue hood. "Fusion 900" or "RMK 900" is prominently displayed on the sides of the body.Sold by: Polaris dealers sold these snowmobiles nationwide from June 30, 2004 to October 7, 2004 for between $9,499 and $10,299.Manufactured in: U.S.A.Remedy: Free repair. Contact your Polaris dealer to schedule an appointment to install fuel line connection clamps and a replacement drive shaft. Polaris has notified consumers directly about this recall.Consumer Contact: Call Polaris at (800) 765-2747 between 8 a.m. and 12 midnight ET every day, or log on to the company's website at www.polarisindustries.com. 

Hazard Description:

The fuel connections between the fuel line and the fuel pump and fuel filter can leak. Failure of the fuel connection can result in leaking fuel and a possible fire, which can result in severe injury or death. In addition, the drive shaft may have been incorrectly heat treated resulting in brittle drive shafts that could fail at lower loads than the shafts were originally designed to meet. Failure of the drive shaft can result in a loss of braking of the snowmobile and severe injury or death.

Consumer Action:

Remedy Type:

Repair

Units: About 2,580

Incidents:

There have been no incidents or injuries reported.

Sold At:

Polaris dealers sold these snowmobiles nationwide from June 30, 2004 to October 7, 2004 for between $9,499 and $10,299.

Manufactured In:

United States