CPSC Recall in 2005: CPSC, Yamaha Motor Corp., U.S.A. Announce Recall Reminder for Off-Road Motorcycles and ATVs

Updated on March 25, 2026.

See the recall details below. You can also see similar information for other consumer product recalls in 2005.

Data Source: CPSC.

Recall Number: 05-563

Date: April 12, 2005

Product Name: Yamaha PW80 and TT-R90 Off-Road Motorcycles and Grizzly 125 ATVs

Recall Description:

Model year 2005 PW80 and TTR90 Off-Road Motorcycles and Grizzly 125 ATVs. These 2005 model year ATVs have "Grizzly 125" written on both sides of the bodywork. The ATVs are either hunter green, steel blue, or Realtree Hardwoods® High Definition Camouflage. These 2005 model year off-road motorcycles have either "PW80" or "TT-R90" written on both sides of the bodywork. The off-road motorcycles are blue and white.

Hazard Description:

In September 2004, Yamaha announced a voluntary recall of PW80 and TTR90 Off-Road Motorcycles and Grizzly 125 ATVs. The rear brake shoe material could separate due to improper adhesive curing, adversely affecting rear braking performance.

Consumer Action:

Remedy Type:

Repair

Units: About 2,755 PW80 and TT-R90 Off-Road Motorcycles and about 850 Grizzly 125 ATVs

Incidents:

Yamaha received no reports of incidents or injury involving separation of the rear brake shoe material.

Sold At:

Yamaha dealers sold these Off-Road Motorcycles nationwide during 2004 for between $1,249 and $1,699. Yamaha dealers sold these ATVs nationwide during 2004 for between $3,099 and $3,349.

Manufactured In:

Japan