CPSC Recall in 2005: CPSC, Polaris Industries Announce Recall of 900 Fusion, 900 RMK, and 900 Switchback Snowmobiles

Updated on March 25, 2026.

See the recall details below. You can also see similar information for other consumer product recalls in 2005.

Data Source: CPSC.

Recall Number: 05-590

Date: July 27, 2005

Product Name: Polaris "900 Fusion" "900 RMK" and "900 Switchback" Snowmobiles

Recall Description:

The recall includes model year 2005 Polaris "900 Fusion," "900 RMK," and "900 Switchback" snowmobiles with model numbers: S05PL8DSD, S05PM8DS(A)(B), S05PN8DS, S05PS8DS, S05PM8DS(A)(B)(C), S05PL8DS(A)(B)(C). The snowmobile model and serial number identification decal is located on the right-front side decal of the tunnel. The serial number is permanently stamped into the tunnel and the model number is embossed on the decal.

Hazard Description:

There are three separate issues involved in this safety recall:Front Suspension Spindle - The nut that fastens the upper control arm ball joint to the suspension spindle can loosen. If this occurs, continued operation could allow the spindle to break and release the upper control arm, posing a risk of loss of control of the vehicle.Fuel Tank Chaffing - The fuel tanks can contact the chassis along the bulkheads leading to wear on the tank walls. This could pose a fuel leakage and possible fire hazard to consumers.Gasket - The gasket sealing the fuel pump assembly to the tank can develop cracks. This poses a risk of fuel leakage and fire hazard to consumers.

Consumer Action:

Remedy Type:

Repair

Units: About 7,800

Incidents:

Polaris has received 32 reports of spindle damage and two reports of fuel leaks. No injuries or property damage has been reported.

Sold At:

Polaris dealers nationwide sold the snowmobiles from August 2004 through June 2005 for between $8,882 and $10,999.

Manufactured In:

United States